The manufacturing industry is characterized by rapid changes and fierce competition. Ever-shifting supply chains and multiple routes to market require manufacturers to be agile and ready for changing conditions and opportunities. Your business needs streamlined operations, efficient production processes, and real-time information for critical decision-making. It’s the only way to gain agility, minimize costs, and win against competitors that rely on cheap labour.
A Forbes study found that 90% of businesses recognize the importance of technology, but only 40% believe they have the best tools. As the economy swings wildly, manufacturers must ensure they select technologies that simplify business processes, improve efficiency and productivity, and scale as they grow. The increased demand from consumers for more personalized products also requires more agility. With more opportunities to perform smaller, customized production runs, manufacturers need excellent visibility into their supply chain, lead time information, inventory levels, production capacity, and delivery capabilities.
There’s never been a greater need for the right ERP solution to increase visibility into every aspect of your manufacturing operations and solve your most demanding production challenges. By integrating your various business functions into one ERP system, you can:
Manufacturing KPIs are measurable indicators that track the efficiency, quality, and overall performance of a company's production processes against strategic goals. Key performance indicators help identify bottlenecks, reduce waste, and drive data-driven improvements by monitoring aspects like Overall Equipment Effectiveness (OEE), cycle time, on-time delivery, cost per unit, and customer rejection rates. Manufacturers use KPIs to gain real-time insights, optimize resource allocation, and ensure their operations align with broader business objectives. Some of the Manufacturing KPIs include;
Inventory module simplifies the tracking of stock levels across multiple sites and multiple stores. Users are enabled to issue and receive goods as well as transfer, return or even discard of goods in multiple unit conversions. Has powerful batch expiry and serial management of inventory. From a warranty claim or safety concern, one can trace the part back to the correct supplier as well as isolate which production run or batches contain the offending item in order to manage product recalls.
It allows the businesses to plan the timely delivery of raw material, promising optimal production cycles. Allows you to maintain location wise safety and re-order levels ensuring your locations neither understocked nor over stocked and in turn reducing cost of holding stock. A forecast can be generated from historical data, amended and planning done allowing you to get the right quantity at the right time.
Delivers real-time information on the shipping, production, and value chain departments - keeping an eye on the supply, demand, distribution, and logistics. Have greater, real-time insight into production yields and supply bottlenecks while eliminating siloed data by ensuring purchase requests are delivered within defined lead times.
Sales module covers the processes of sales booking, sales order, and delivery and dispatch. It enables the sale of goods and services with the help of customer-wise order management. This module is linked with the inventory module so inventory levels are updated after every successful sale. The integrated POS system ensures timely sales order billing. Pick and Pack allows one to do route and dispatch planning while ensuring timely delivery of goods.
Accounting module helps users in keeping track of all their accounting transactions and enables them to make better decisions. Improved financial reporting with real-time information from all departments including costing, profitability, credit exposure, cash flow, trends, budgeting, fixed assets and period end reporting.
Stay ahead of competitors with opportunity and pipeline management, customer relationship management and campaign management. Updated sales information allows production to see which order is for which customer, while historical sales information assists the marketing team on what initiatives to design for which customer and proactively engage them. Customer account information is critical to predict demand.
Maintenance and in-house service of all plant equipment. Maintain preventive maintenance schedules and ad hoc repairs job cards integrated with inventory and purchasing for sub contracted maintenance. With visibility of the production plan, one can minimize downtime.
Analytics module can play a vital role in transforming your data into powerful decision making tools. With AI-based predictive analytics, this module can help in employing the right procedures to improve efficiency and productivity. The provision of complex metrics in the form of data visualizations can also help users in making better decisions.
Support single and multi-level Bill of Material (BOM) to manage recipes and routings during production. Yield calculation and tracking (+/-) throughout production. Multiple units of measure conversion capabilities. Manage by-products of the production process, maintain raw material potency and other key product attributes. Easily define Overage%, Assay, LOD against the Raw Material/Intermediate Product.
Quality control module helps you to create your own quality parameter templates and define various quality control stages for your production processes. Conduct inspection and automatically quarantine suspicious or substandard items for further inspection or disposal. Maintain certificate of analysis, QC-based approval/rejection management, re-testing process management, validation of test result, efficient complaint management, stability analysis & maintenance for a product launch and integrated sampling for the production process.
Perform batch planning and auto-create an intermediate production order. You can also complete the re-work / re-blend / re-grade process, stage-wise yield calculation, define routing/sequence for operations or stages, and undertake the stage-wise revaluation of product costing and its calculation including WIP. Combine business data with industrial IoT data to maximize manufacturing efficiency, improve sustainability, and cut costs.
Manage exceptional events with automated workflow and alerts. Get forward and reverse traceability with automated recall capabilities. Have security audit tracking, archives of historical transactions & electronic signature approvals. Easily define the process validation and generate report as per compliance.
Manufacturing ERP Software is used by production companies to manage their manufacturing hubs such as factories and plants. It automates the entire process of production, including the planning of raw material, inventory, production processes, quality check, etc.
Manufacturing ERP Software offers numerous benefits, including improved production and procurement planning, better inventory management, enhanced supply chain visibility, increased operational efficiency, reduced costs, improved product quality, and better decision-making through access to real-time data and analytics.
Manufacturing ERP Software typically offers features such as production planning, inventory management, supply chain management, manufacturing resource planning (MRP), quality control, shop floor control, bill of materials (BOM), work order management, material requirements planning (MRP), capacity planning, demand planning with forecasting, shift management, available to promise, and more.
Manufacturing ERP Software provides tools for forecasting demand, creating production schedules, optimizing resource allocation, managing capacity, and guaranteeing timely product delivery to fulfill customer requirements.
Yes, Manufacturing ERP Software helps in inventory management by granting immediate insight into inventory levels, automating replenishment processes, optimizing inventory turnover, minimizing stockouts and overstock situations, and reducing carrying costs.
Yes, Manufacturing ERP Software includes quality control features such as inspection management, non-conformance tracking, corrective and preventive actions (CAPA), quality audits, compliance management, and product traceability to ensure product quality and regulatory compliance.
Yes, Manufacturing ERP Software solutions are scalable and flexible, allowing manufacturing companies to scale their operations, add new users, expand into new markets, and introduce new products or services without disrupting existing workflows or infrastructure.
Manufacturing ERP Software can be tailored to fit manufacturing businesses of various sizes and types, meeting the unique requirements of your manufacturing processes, including workflows, reports, and integration.
Manufacturing ERP Software allows integration with 3rd-party systems such as supply chain systems, finance apps, and more for faster operation.
Manufacturing ERP Software system is employed with stringent security measures, including data encryption, role-based access controls, and regular security updates to ensure protection to your sensitive business, master, and transactional data.
Yes, Manufacturing ERP Software can be customized to meet the unique requirements of your manufacturing processes. It lets you have custom workflows, reports, integration, and more.
Manufacturing ERP Software offers advanced tools for creating detailed production plans and schedules, optimizing resource allocation, managing work orders, and ensuring timely production to meet demand.
Manufacturing ERP Software can be deployed on-premises or on cloud.
Manufacturing ERP Software costs can vary based on factors such as the size of your manufacturing operation, the number of users, customization requirements, and the chosen deployment model.
Yes, Manufacturing ERP Software is capable of managing operations across multiple manufacturing locations, providing centralized control and visibility over all your production activities.
SAP Business One is the best selling ERP software system in Kenya and trusted by over 85,000 customers and one million users. The ERP system provides clear visibility into your entire business and complete control over every aspect of your operations.
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